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Hydraulic Power Unit (HPU) Design
Hydraulic Power Unit (HPU) Design
Hydraulic Power Unit (HPU) Design – We develop high-efficiency hydraulic power units, selecting the right pumps, valves, and reservoirs to meet flow, pressure, and duty cycle requirements.
Our HPUs are designed for seamless integration with your system, maximizing energy efficiency and performance.
Our design considerations include:
- Pump Selection & Flow Optimization – Careful selection of gear, vane, or piston pumps to deliver precise flow rates and pressure levels while minimizing energy losses.
- Reservoir Design & Heat Dissipation – Engineering of reservoir capacities with proper baffling, filtration, and cooling systems to maintain fluid integrity, prevent contamination, and regulate temperature.
- Valve Configuration & Control Logic – Integration of directional, pressure, and flow control valves to ensure precise system operation, load balancing, and safety under varying conditions.
- Pressure & Duty Cycle Management – Customization for continuous, intermittent, or peak load operations, optimizing system components to handle fluctuating demands without overheating or excessive wear.
- Filtration & Contamination Control – Advanced filtration systems (return-line, pressure, and offline filtration) to maintain fluid cleanliness, extend component life, and reduce maintenance costs.
- Compact & Modular Designs – Space-efficient configurations with modular options, allowing for easy scalability, maintenance, and adaptability to various industrial applications.
- Electrical Panel & Control System Integration – Our HPUs come with custom-designed electrical control panels, featuring:
- PLC-based automation for precise control and system optimization.
- Proportional valve control for fine-tuned pressure and flow adjustments.
- Wireless monitoring and remote diagnostics for real-time system performance tracking.
- HMI (Human-Machine Interface) integration for user-friendly operation and system adjustments.
- IoT-enabled connectivity for predictive maintenance and cloud-based performance analytics.
- Emergency shutdown systems (ESD) for enhanced safety in critical applications.
Our HPUs are built for durability and efficiency, supporting a wide range of industrial, mobile, and high-pressure applications while maintaining strict quality and performance standards.